What are the Types of Die Cutting?
Now that you understand each method’s basic mechanics, let’s dive into the advantages and disadvantages. Remember that just like any manufacturing process, the most efficient method is usually the one that best matches the project’s needs.
There are several types of die cutting methods, each type of die cutting method with each having its own benefits depending on factors such as volume requirements, complexity of shapes, and material properties. By understanding these different options, you can choose the most suitable solution for your specific needs.
There are three primary types of die cutting methods, each done using a different machine. Converting engineers select a die cutting method based on the project’s design, material, and projected quantities.
One most common types of die cutting are rotary die cutting. This is where the material passes through rotating rollers with blades or shaped dies attached. This method is often used for high-volume production runs as it allows for continuous feeding of materials.
Another type of die cutting is flatbed die cutting, which involves placing the material on a flat surface and pressing the die onto it to cut out the desired shape. This method can also be referred to as the “cookie cutter” method. This method is ideal for producing large quantities of identical parts quickly and efficiently as materials can be stacked and cut together.
The final type of die cutting is laser cutting. This type of cutting has become increasingly popular in recent years due to its precision and versatility. It uses a focused laser beam to vaporize or melt away material, resulting in clean and accurate cuts. This method is often preferred when a material is thin or small with tight tolerances.
During your die cut design phase, your converter might recommend a specific method depending on the material you’re cutting. Yet, you may choose your preferred die cutting method that will be ideal for your particular project.
